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Solid-liquid mixing and dispersing machine Product List

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Dispersion machine (solid-liquid mixing dispersion system) slurry dispersion line

Dispersion is not determined by the equipment. It is determined by the process design of the solid-liquid mixing dispersion system.

The occurrence of "agglomeration," "cohesion," and "viscosity increase" in dispersion processes is caused not by the equipment but by the design of the process. Poor wetting during powder input and unsuitable dispersion conditions lead to quality variations and poor redispersion, significantly compromising stability during mass production. Additionally, during scale-up, it is often impossible to reproduce the same conditions, resulting in unexpected troubles. Furthermore, every time there is a change in materials or formulations, new conditions must be established, increasing the burden of development and mass production. Shibuya Kogyo's solid-liquid mixing and dispersion system is designed to provide a consistent process from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. Moreover, optimization across the entire line contributes to reducing losses between processes and lowering equipment load. It is not just a dispersion machine but a dispersion system that governs the entire process. By building quality from the design stage, we achieve shorter startup times and improved yields. We also provide consistent support from equipment selection to startup, reducing the burden on the site. We propose the optimal dispersion process tailored to your materials and process conditions. Please consult us about your current challenges. We support you from initial considerations to mass production startup.

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  • Dispersion/emulsification equipment/homogenizer
  • Emulsifying and dispersing machine
  • Emulsifier/Disperser
  • Solid-liquid mixing and dispersing machine

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Positive electrode slurry solid-liquid mixing dispersion system

The quality of the positive electrode slurry is determined by the process, not the equipment. A dispersed design that takes mass production into account.

In the positive electrode slurry of lithium-ion batteries, the ability to uniformly disperse active materials, conductive agents, and binders affects the coating properties, electrode quality, and stability of battery performance. In actual production environments, issues such as clumping during powder addition, aggregation of conductive materials, poor mixing due to increased viscosity, and variations in dispersion between batches often arise. Even if there are no problems during the research phase, it is not uncommon for these issues to hinder reproducibility in mass production. This system designs the entire process of positive electrode slurry, including powder supply, input conditions, dispersion energy, circulation conditions, and formulation processes, to suppress dispersion inconsistencies and undispersed materials. By focusing on process design rather than just the equipment itself, it supports consistent scale-up and reproducibility from laboratory validation to mass production lines. It is also possible to consider conditions tailored to the positive electrode materials and formulation conditions.

  • カタログ表紙.png
  • IKA+shibuya .png
  • インライン固液混合パイロットプラント.jpg
  • IPROS29562848587318290804.png
  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • Solid-liquid mixing and dispersing machine

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Negative electrode slurry solid-liquid mixing and dispersion system

The negative electrode slurry's key is balancing viscosity and dispersion. Process design that can be reproduced up to mass production.

Negative electrode slurry (graphite, Si-based) tends to have high solid content and high viscosity, making it a challenging material for mixing and dispersion. Issues such as clumping during powder addition, poor binder dispersion, mixing failures due to increased viscosity, and variations in coating properties are common, especially with Si-based materials, where the dispersion state directly affects battery performance and lifespan. Additionally, there are many cases where dispersion can be achieved in the research phase but cannot be reproduced during mass production. This system is designed to optimize the entire process from powder supply to dispersion and formulation, optimizing input conditions, dispersion energy, and fluid design. It achieves uniform dispersion even under high viscosity conditions and ensures reproducibility through consistent scale-up design from the lab to mass production. We propose the optimal process tailored to material properties and formulation conditions.

  • カタログ表紙.png
  • IKA+shibuya .png
  • インライン固液混合パイロットプラント.jpg
  • IPROS29562848587318290804.png
  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • Solid-liquid mixing and dispersing machine

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Solid-liquid mixing dispersion system for LiB (lithium-ion battery materials)

The quality of the battery slurry is determined by the process. A dispersion design that can be reproduced from research to mass production.

In the manufacturing of lithium-ion batteries (LiB), the dispersion quality of the positive and negative electrode slurries and conductive material pastes significantly affects battery performance, lifespan, and safety. On-site challenges include clumping during powder input, agglomeration of conductive materials, poor mixing due to increased viscosity, and variability between batches. Particularly in the research phase, issues may not arise, but many cases are observed where they cannot be replicated during mass production. Many of these challenges stem not from individual equipment but from the entire process, including input conditions, dispersion energy, fluid design, and process configuration. This system is designed to provide a consistent approach from powder supply to dispersion and formulation, establishing an optimal dispersion process tailored to material properties and formulation conditions. By designing with the same logic from the lab to small machines, pilot, and mass production lines, reproducibility and quality stability during scale-up are achieved. It is also capable of accommodating process design according to the characteristics of the positive electrode, negative electrode, and conductive materials.

  • カーボン混合液.jpg
  • IKA+shibuya .png
  • インライン固液混合パイロットプラント.jpg
  • IPROS29562848587318290804.png
  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • Solid-liquid mixing and dispersing machine

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